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Maximize Uptime, Site by Site, Asset by Asset to drive impact on bottomline

UptimeAI customers are winning:

  • 100% success rate with AI pilots
  • 100% Plant Asset Coverage
  • 7X faster ROI with IRR in only 90 days
  • 10X Reduction in False Alerts
  • Scale-up to all sites within 6 months

Trusted by Plant Heads in world’s leading Heavy Manufacturing Industries

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BP logo
OCI Logo
HF Sinclair Logo
NewFortress Logo
Ultratech Logo

GDPR ready
SOC II COMPLIANT
Verdantix

Trusted by Plant Heads in world’s leading Heavy Manufacturing Industies

tata-power
tata-power
BP logo
OCI Logo
HF Sinclair Logo
NewFortress Logo
Ultratech Logo



GDPR ready
SOC II COMPLIANT
Verdantix

What our customers have to say about us?

"Given the scale of our operations, adopting digital solutions, especially predictive and prescriptive maintenance are critical enablers of reliability and productivity for our manufacturing operations. We sought an Al-powered solution specifically focused on delivering scalability and best in class productivity. UptimeAl fits the bill, with its rapid deployment and prescriptive suggestions designed for clear communication with our operations teams. Our collaboration with UptimeAl has been fruitful and we are happy with the results that we are seeing."

E.R. Raj Narayanan

Chief Manufacturing Officer and
Business Head of UltraTech

Use cases: Savings with AI Expert

Asset Industry Issue​ Identified Action Taken Savings​
Turbine Driven Boiler Feed Pump (TDBFP) Thermal Power​ The steam flow to the turbine of the turbine-driven boiler feed pump increased due to the increase in pump suction flow for the same operating conditions.​ Recirculation valve found passing , same was replaced.​ $697,674
Net Gas Compressor (NGC) Oil & Gas​ The exhaust temperature of expender shows fouling​ Addressed fouling in expander​ $95,000
Suspension pre-heater Cement​ Cyclone bottom pressure decreased while calciner vessel temperature increased, this indicates jamming at cyclone bottom.​ Cleaning done then parameters became normal.​ $60,000
Yaw Misalignment Wind​ Turbine wind directions fluctuate greatly, wind directions different from near turbines and turbine performance is also low . The direction fluctuation is due to an issue with the North setting on the wind sensor.​ FT sensor replacement and North setting gap adjusted​ $1,206
Solar Module Y-connector failure Solar​ String generating low power with compared neighbor strings due to electrical issue; Early indications have allowed time for the internal inspection​ After replacing the Y-connector, the parameters returned to normal levels​ $362
Asset Industry Issue​ Identified Action Taken Savings​
Power Recovery Turbine(PRT) Oil & Gas​ Power Recovery Turbine bearing vibration increased due to misalignment​ Realigned the Power Recovery Turbine bearing to reduce vibration​ $230,000
Steam Turbine Systems Thermal Power​ Gradual increase in turbine bearing vibrations​ Monitored and addressed increasing turbine bearing vibrations​ $197,079
Yaw Drive Wind Tower Peak to peak vibration is very high due to yaw drive mechanism failures in wind turbines, which cause high vibrations it can be issues persists.​ After replacing the Yaw Caliber and yaw drive circuit, the parameters returned to normal levels​ $108,528
Grit Separator Cement Reject belt current was running at higher levels, early detection prevented 24 hours mill stoppage.​ Jammed idlers replaced and accumlated material removed from tail end of the belt.​ $30,000
IGBT Solar​ There is an issue in the IGBT causing an increase in heat sink temperature, resulting in reduced inverter performance.​ An INV room filter was cleaned, air ducts were cleared, an IGBT section was cleaned, and IGBT fans were swapped between inverters.​ $2,291

Heavy Industry focused Operational Excellence Platform
for Continuous Plant Operations

Industry
Oil & Gas Refinery
Industry
Thermal Energy
Industry
Cement
Industry
Chemicals
Industry
Renewables
Industry
District Cooling
Industry
Metals
Industry
Desalination Plants

Industry’s Broadest Coverage

Prescriptive Analytics with Failure Timeline

AI Expert OEx Platform

(Patented System Model Approach)

Monitor Equipment Health
Inbuilt Failure Modes for Performance & Reliability
Streamline Process Improvements
Less Reliance on Data Scientists
Scale solution with Operations Team
Unified Maintenance Analytics
Empower Sustainability Initiatives
Digitize Knowledge Management
Optimize Energy Efficiency

Excited to see AI Expert in action?

Schedule a 1:1 demo where we can show you exactly how our platform will drive Operational Excellence across all Plant Sites.