Maximize Uptime, Site by Site, Asset by Asset to drive impact on bottomline

UptimeAI customers are winning:

100% success rate with AI pilots
100% Plant Asset Coverage
7X faster ROI with IRR in only 90 days
10X Reduction in False Alerts
Scale-up to all sites within 6 months

Trusted by Plant Heads in world’s leading Heavy Manufacturing Industies

What our customers have to say about us?

"Given the scale of our operations, adopting digital solutions, especially predictive and prescriptive maintenance are critical enablers of reliability and productivity for our manufacturing operations. We sought an Al-powered solution specifically focused on delivering scalability and best in class productivity. UptimeAl fits the bill, with its rapid deployment and prescriptive suggestions designed for clear communication with our operations teams. Our collaboration with UptimeAl has been fruitful and we are happy with the results that we are seeing."

E.R. Raj Narayanan

Chief Manufacturing Officer and
Business Head of UltraTech

Use cases: Savings with AI Expert

Asset	Industry	Issue Identified	Action Taken	Savings
Turbine Driven Boiler Feed Pump (TDBFP)	Thermal Power	The steam flow to the turbine of the turbine-driven boiler feed pump increased due to the increase in pump suction flow for the same operating conditions.	Recirculation valve found passing , same was replaced.	$697,674
Net Gas Compressor (NGC)	Oil & Gas	The exhaust temperature of expender shows fouling	Addressed fouling in expander	$95,000
Suspension pre-heater	Cement	Cyclone bottom pressure decreased while calciner vessel temperature increased, this indicates jamming at cyclone bottom.	Cleaning done then parameters became normal.	$60,000
Yaw Misalignment	Wind	Turbine wind directions fluctuate greatly, wind directions different from near turbines and turbine performance is also low . The direction fluctuation is due to an issue with the North setting on the wind sensor.	FT sensor replacement and North setting gap adjusted	$1,206
Solar Module Y-connector failure	Solar	String generating low power with compared neighbor strings due to electrical issue; Early indications have allowed time for the internal inspection	After replacing the Y-connector, the parameters returned to normal levels	$362

Asset	Industry	Issue Identified	Action Taken	Savings
Power Recovery Turbine(PRT)	Oil & Gas	Power Recovery Turbine bearing vibration increased due to misalignment	Realigned the Power Recovery Turbine bearing to reduce vibration	$230,000
Steam Turbine Systems	Thermal Power	Gradual increase in turbine bearing vibrations	Monitored and addressed increasing turbine bearing vibrations	$197,079
Yaw Drive	Wind	Tower Peak to peak vibration is very high due to yaw drive mechanism failures in wind turbines, which cause high vibrations it can be issues persists.	After replacing the Yaw Caliber and yaw drive circuit, the parameters returned to normal levels	$108,528
Grit Separator	Cement	Reject belt current was running at higher levels, early detection prevented 24 hours mill stoppage.	Jammed idlers replaced and accumlated material removed from tail end of the belt.	$30,000
IGBT	Solar	There is an issue in the IGBT causing an increase in heat sink temperature, resulting in reduced inverter performance.	An INV room filter was cleaned, air ducts were cleared, an IGBT section was cleaned, and IGBT fans were swapped between inverters.	$2,291