Achieve Operational Excellence with AI You Can Trust
AI Expert Built for Operations and Maintenance Teams in Heavy Industry
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AI-driven Operational Excellence (OEx) Platform
Get reliable predictions for anomalies, clear root cause analysis, and actionable recommendations so you know exactly what’s happening, why, and what to do next.
Drive Real Operational Results
Cut unplanned downtime by up to 50%
by detecting developing issues weeks in advance and resolving them before they cause outages
Lower maintenance costs by 30%
by avoiding unnecessary work, reducing parts spend, and focusing resources on the issues that matter most
Boost productivity by 25%
with an AI co-pilot that answers questions, explains recommendations, and guides decisions in real-time
Eliminate 90% of alert fatigue
with intelligent filtering that covers 100% of your assets while delivering only actionable, explainable insights
Capture and preserve critical expertise
before senior operators retire, scaling their knowledge across every shift and plant
Deploy in under 6 weeks
with minimal disruption and immediate efficiency gains
10-15X ROI within 9 months – Trusted by leading industrial companies across the globe
From Noise to Clear Actionable Recommendations
Problem: Vibration alert on critical equipment
Traditional Approach
12+ weeks of back-and-forth investigations, escalating to senior experts, only to find it wasn’t a bearing issue at all.
Dispatch maintenance to check the bearing
I&E technician calibrates the instrumentation, but the issue persists
Escalate to senior expert who analyzes upstream and downstream equipment, work history, failure mode criticality, etc.
Discovers it was never a bearing issue in the first place and additional time spend to understand the root cause
With UptimeAI Expert
1 hour to diagnose root cause and work on resolution
AIExpert finds the issue and the root cause
Then the I&E technician can co-relate with time series data of linked sensors, which validates the recommendation
Recommendation:
Vibration pattern matches August 2023 event—loose baseplate after seal replacement. Suction pressure down 6%, motor current elevated. Recommend foundation bolt inspection. Work order ready."
Difference: Explainable AI that finds the issue, accelerates decision making, and builds operator confidence.
What our Champions say about us?
What Analysts Say
“UptimeAI is unique because it focuses on helping customers solve issues relating to heavy asset and process operations by automating and explaining fault diagnosis and providing recommended actions.”
Sankara Narayan
Industry Director, Frost & SullivanWhat Customer Say
“UptimeAI fits the bill, with its rapid deployment and prescriptive suggestions designed for clear communication with our operations teams.”
E.R. Raj Narayanan
Chief Manufacturing Officer andBusiness Head of UltraTech Cement
See UptimeAI in action?
Schedule a one-on-one demo where we can show you exactly how our platform will drive Operational Excellence across all Plant Sites
Frequently asked questions (FAQ)
What is predictive maintenance (PdM)?
Predictive maintenance, or "PdM", utilises sensor data from tools like temperature gauges, vibration monitors, and others to monitor equipment performance in real-time. This approach aims to detect and prevent failures before they occur.
How does UptimeAI implement predictive maintenance software in less than 30 days?
We follow a System Model approach to consider each unit as part of a System Configuration and follow the philosophy of Connected Systems. Hence, any early signs of malfunction are detected by identifying the first-order anomalies, enabling businesses to schedule maintenance before major issues occur, thus increasing uptime and productivity.
What role do artificial intelligence and machine learning play in predictive maintenance?
AI and machine learning are integral to predictive maintenance, analysing historical and real-time data from equipment to identify patterns and predict failures. These technologies continually improve their predictive capabilities by learning from new data, enhancing accuracy over time.
How do predictive maintenance solutions work with the Plant Operational Technology stack?
Predictive maintenance solutions include software, systems, and various sensors used to anticipate necessary asset maintenance. These tools help businesses accurately predict when assets may fail or require maintenance, preventing equipment downtime.
How does an Operational Excellence platform incorporate Prescriptive Maintenance?
An Operational Excellence platform integrates Prescriptive Maintenance by providing insights and recommendations on optimising the Equipment maintenance process. It goes beyond predicting failures and offering actionable advice to improve the overall efficiency of maintenance operations across plant sites and enhance operational excellence.
Ready to transform your operations?
See UptimeAI in action with your actual equipment data