Predictive Maintenance in Cement Industry

Increasing demand, fierce rivalry, and efforts to reduce carbon footprints are driving the cement industry toward the digital revolution. Learn how predictive maintenance in cement manufacturing is improving plants' OEE.


How can process manufacturing use AI for system-wide optimization

Jagadish Gattu, CEO of UptimeAI Inc., speaks with Erik Walenza-Slabe, CEO of IoT ONE, about the current state of artificial intelligence for system optimization and process manufacturing.


Advanced Processes for Asset and Reliability Management (Masters level)

Learn how to do failure reporting and analysis (RCA & CFA) the right way. Get practical tips on how to bridge the disconnect between maintenance/reliability teams and technology.


Early Detection and Diagnosis of Kiln and Cooler Efficiency Loss in Cement Manufacturing Saves $300,000.

A huge coating piece stuck on the grate resulted in higher cooler input fan pressure causing a drop in cooler efficiency. Learn how UptimeAI quickly identified and diagnosed the issue.


Condition-Based Maintenance vs Predictive Maintenance

The distinctions between condition-based and predictive maintenance may not be obvious at first glance. Learn how they both differ and understand which approach is better for your enterprise.


How to Implement Predictive Maintenance?

Learn how the reliability crew implements a predictive maintenance strategy to monitor impending equipment failure and assigns repair duties.


How to Create A Culture of Reliability

Get practical steps you and your team can take to create a reliability culture within your organization. Watch Now.


Early Detection And Diagnosis Of Excess Steam Consumption In A Blower Saves $350,000.

Learn how UptimeAI's "AI Expert" identified the cause of the efficiency drop due to the suction strainer choke, saving over $350,000.


“Ai-Expert” Predicts The Root Cause Of Compressor Vibration As Fouling In 30 Min

Learn how UptimeAI's "AI Expert" identified the root cause of compressor vibration as fouling in 30 minutes to save over $154,000.


PFMEA Explained

Process Failure Mode Effects Analysis (PFMEA) is a great tool to identify and evaluate potential process-related failures. Learn how you can implement it.


AI Expert Identifies Boiler Feed Pump Problems Caused by Improper Maintenance.

Even with a host of tools available, it can be difficult to identify the adverse effects of incorrect maintenance. Here, coupling position mismatch after maintenance activity created scoop command feedback issues resulting in higher pressure output.


Preventive Maintenance Explained

Are you wondering what exactly preventive maintenance is? Then, you have come to the right blog. Let’s check it out in detail.


Dos and Don’ts of maintenance planning and scheduling

With the right maintenance plan and scheduling in place, you can extend the lifespan of your OT assets and significantly cut your costs. Learn how.


Financial Express FuTech award 2022 for “Best Use of Predictive/Prescriptive Analytics”

UptimeAI wins the FE Futech award 2022 for "Best Use of Predictive/Prescriptive Analytics" in the gold category.


Jagadish Gattu on Practical Reliability

Jagadish Gattu, Founder & CEO at UptimeAI, speaks with George Williams, CEO at ReliabilityX about the evolving landscape of technology for plant operations.


Exploring the Root Causes of Microdieseling

Understand the concept of microdieseling, methods of identification, verification, and prevention. The application of a logic tree to a microdieseling-related failure will then be fully examined and various hypotheses determined for the entrainment…


What is Breakdown Maintenance?

Breakdown maintenance is the maintenance performed by your team when anything malfunctions. It is also known as reactive maintenance, which makes sense given that it is the reverse of proactive maintenance.


How to Reduce Downtime in Manufacturing

Reduce downtime and increase your manufacturing business profits


UptimeAI wins NASSCOM AI Gamechangers 2022 award.

UptimeAI wins the NASSCOM AI Gamechanger award for AI-based virtual expert for machine operations and maintenance.


5 Ways To Improve Your FMEA Strategy

Learn how you can improve your FMEA strategy to eliminate or reduce failures.


How to achieve operational excellence at your Industrial Plant?

In this candid interview with Startup story, Jagadish Gattu shares insights on how enterprises can achieve operational excellence.


How Digital Twins and AI are aiding Industry 4.0

Digital Twins and AI break chains, help industries bring out their A-game and get past their goals. Learn how they are aiding Industry 4.0 initiatives.


Pinch Analysis 2.0

Pinch analysis is a great tool for process improvement, but it does have its limitations. Learn how to overcome its challenges with Pinch Analysis 2.0.


Predictive Maintenance in the Renewable Industry

Advanced predictive maintenance strategies with AI & ML help the renewable sector achieve its sustainable goals. Explore the role of predictive maintenance in the renewable industry.


“Industrial Revolution 4.0 Has Set the Mood for AI Popularity in India” Says Jagadish Gattu

Jagadish Gattu, speaks about how Industry 4.0 encompasses AI, virtual assistant for plant operators, the evolution of enterprises from condition monitoring to predictive maintenance, and more.


Pitfalls of Automation – Reliability at Risk

As enterprises become more automated and algorithms continue to get smarter, let's look at how humans and AI might co-evolve.


Predictive Maintenance Techniques

Don't get caught by unexpected machine downtime. Play it safe with these predictive maintenance techniques that help you avoid costly breakdowns.


Predictive Maintenance in Oil and Gas Industry

Oil & gas companies are always looking for ways to improve efficiency and reduce costs. Learn how predictive maintenance can help achieve both of these goals.


How AI and ML Is Transforming The Cement Industry

Let's look at some of the major ways that AI is powering better cement processes based on data science and new ways of improving production.


Best Practices + Personal Experience = Reliability and Maintenance Excellence

When it comes to Reliability & Maintenance, the best way to learn is from industry best practices and personal experience. But there’s only so much one can experience at job or read online. That’s why we’re getting O&M leaders to share them.


AI Solutions for Effective Plant Operations

With his prowess and years of experience in the niche, Jag Gattu has set up UptimeAI, operationalizing AI for Manufacturing & Process Industries across the globe. Read through his scintillating story!


All The Advantages Of A Total Productive Maintenance Strategy

Are you thinking about implementing a total productive maintenance strategy in your workplace? Discover all the benefits of the TPM approach here.


Equipment Maintenance – Basics, Objectives, and Best Practices

The main aim of prompt equipment maintenance revolves around maintaining full functionality and minimizing breakdowns.


Industry 4.0 And Santa’s Factory

What if Santa’s workshop operated with Industry 4.0 in mind? Here's how it would look.


Breakdown Maintenance vs. Preventive Maintenance: Key Differences

Breakdown maintenance and preventive maintenance are two types of maintenance technicians perform. Learn how they differ, their pros and cons, and how they are applied.


Reliability Centered Maintenance – Maintenance As Per The Performance Standards

Find out all about how Reliability Centered Maintenance (RCM) is performed to optimize maintenance programs & establish minimum safety equipment levels, cost-effectively.


ENRich2021 startup search award from KPMG India.

ENRich2021 startup search award from KPMG India, in recognition of leading tech innovation in the Energy and Natural Resources (ENR) sector.


Condenser Optimization For Improved Power Plant Operations

Maximizing condenser efficiency can increase electrical output while minimizing fuel costs, meaning even small improvements in efficiency can result in a dramatic increase in profits and output.


Deferred Maintenance Explained

Deferred maintenance is the process of companies delaying maintenance and upgrades. The term “deferred maintenance” can also refer to expenses for replacement maintenance.


Why Failure Mode and Effect Analysis Needs to be Addressed?

Failure Mode and Effect Analysis is a low-risk technique for forecasting issues and identifying the most cost-effective strategies for avoiding them.


Machine Downtime Analysis – Powered by AI

As critical as machine downtime is for your facility, it is important to understand and record downtime- whether it is past, impending, or planned. Learn how machine downtime analysis has evolved over years and how AI makes this failure-proof.


Downtime in Manufacturing- AI to the Rescue

When machine failure occurs, it doesn’t only cost financially. It can be a matter of brand reputation, quality & survival. But with the rise of artificial intelligence, downtime in manufacturing is soon to become a myth.


AI and Predictive Analytics — The Perfect Match

AI & Predictive Analytics are innovative technologies often mistaken for one another. Learn what they are & how they can help by optimizing unprecedented insights for your industry.


Creating Value From Your Aging Assets

Aging assets are considered a liability for manufacturers. But it is the underlying plant maintenance practices, not the asset age, that determine long-term asset performance. Learn how AI can help your assets outlive their operational period…


AI, Machine Learning & Deep Learning: What is the difference?

Although hyped, AI, Machine Learning & Deep Learning are often confusing for enterprises. Learn how each of these differs from one another and when should you choose one over another for your enterprise applications.


How is AI helping the fight against COVID-19?

Learn how AI's ability to analyze millions of data points and point out valuable insights led to a much needed speedy Covid-19 vaccine development & distribution globally.


Why Explainability in AI is critical for a widespread adoption

AI solutions are typically perceived as a black box. Learn why Explainability in AI is critical today to add transparency & reliability.


AI for Tesla: A Real Competitive Advantage in Upcoming Years

Tesla is an automotive brand admired by millions. But at the root of its success & competitive edge lies a strong focus on AI. Know how here.


How AI can democratize tribal knowledge for manufacturing

Tribal knowledge is the greatest threat for manufacturing today. Learn how AI can help democratize what only your subject matter experts know.


Break Silos in Manufacturing b/w Operations & Maintenance teams with AI

In manufacturing plants, silos between operations & maintenance teams cause efficiency gaps & downtime. Learn how AI can help bridge the gap.


How AI unlocks potential of Remote Operation Centers

Remote Operation Centers are vital today to streamline plant operations & maintenance. Learn how AI can enhance their performance in every way.


Saving over USD 750,0000 for a Power Company with AI-driven predictive maintenance

A leading power generating company with six units ran into a generator stator failure, despite using preventive maintenance, digital control systems (“DCS”) alarms, and condition monitoring for Plant Maintenance.


Predict asset performance, operational issues & downtime from miles away with AI

Plant Monitoring & Operational Excellence is a priority for every manufacturer today. Every plant has its trusted methodology to deal with this, whether with a traditional equipment monitoring solution, a CBM, APR, DCS, or an IoT /AI Platform.


AI driven knowledge transfer for utility workforce

Subject Matter Experts leaving creates a valuable void for a utility/energy plant. Learn how AI can create a knowledge bank for faster knowledge transfer.


Managing Asset Criticality Analysis with AI

Asset criticality has been a key approach in plant maintenance for ages. Learn how AI can ensure all your assets are treated critical & equal.


AI in Manufacturing – Deciphering the Hype

93% of manufacturers today believe AI to be most transformative for them. Know why AI in manufacturing works & what usecases are best suited.


AI for Plant Monitoring: choosing between Industrial AI apps vs Generic AI Platforms

Manufacturers wanting to deploy AI for plant monitoring are confused between a generic AI Platform VS a purpose built AI app. Download the whitepaper to know when to choose which.


5 steps to ensure your AI in Manufacturing PoCs succeed

Nearly 85% of all AI projects fail. Here is a 5 point checklist that will make sure your AI for Plant Operations project will not.


How AI driven predictive maintenance is reimagining plant monitoring

Predictive Maintenance might be the most recommended practice for plant monitoring, but it comes with its own issues. Learn what these problems are and how you can resolve them with AI driven plant monitoring in this article.


How AI enables a next gen Asset Performance Management

Asset Performance Management is a priority of every operator today. Learn how plant maintenance strategies evolved over years & how AI can bridge the gap.


5 Reasons for Machine Failure & how you can mitigate these

Understand what are the top reasons for machine failure & downtime and how manufacturers can stay ahead of these with an ai driven maintenance strategy.


Top trends in Manufacturing to watch out for 2021

2020 has been a year like no other for the manufacturing industry globally. While there were considerable setbacks like pandemic driven shutdowns & supply chain & operational issues, the learning & the digital transformation wave that was unleashed…


UptimeAI Selected to Partner with Reliance Industries JioGenNext

Meet the 11 startups from the 12th Batch of JioGenNext - the startup programme backed by Jio